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ca_a1-a163.qxd:layout 1 2/9/11 7:48 pm page 1
a-20 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a how to order military nomenclature d38999 20 f c 35 a n connector type shell style shell size contact arrangement contact style polarizing position military designation a 9 b 11 c 13 d 15 e 17 f 19 g 21 h 23 j 25 cannon designation shell size service class (hardware finish) kjb 0 t 13 f 35 p n l military designation 9 a 11 b 13 c 15 d 17 e 19 f 21 g 23 h 25 j cannon designation series prefix shell style class shell size hardware finish contact arrangement contact style polarizing position modification code shell size cannon nomenclature series prefix kja - series iii - scoop proof, threaded coupling *kjb - series iii - scoop proof, threaded coupling, and with plastic contact retention shell style 0 - wall mount receptacle 6 - straight plug 7 - jam nut receptacle class t - environment-resistant (without rear accessory) * consult factory for applicable layouts hardware finish f - electroless nickel, - 85of to +392of (-65oc to +200oc) g - electroless nickel plated. space grade. w - olive drab cadmium over electroless nickel plate, -85of to +347of (-65oc to +175oc) z - zinc nickel, black - - (dash) when using a finish modification code contact arrangements see pages a-24 and a-25. contact style p -pin contacts s -socket contacts polarizing position n (normal) a, b, c, d, e. see page a-23. modification code l - less contacts, not stamped on connector 16 - outgassed nasa space graded connector 27- outgassed, standard connector t-69 olive drab (green) zinc cobalt connector type d38999/ - mil-dtl-38999 series iii shell style d38999/20 - wall mount receptacle d38999/24 - jam nut receptacle d38999/26 - straight plug, grounded service class (hardware finish) f - electroless nickel - 85of to +392of (-65oc to +200oc) g - electroless nickel plated. space grade. w - olive drab cadmium over electroless nickel plate, -85of to +347of (-65oc to +175oc) contact arrangement see pages a-24, a-25. contact style p - pin conatcts s - socket contact a - less pin contacts* b - less socket contact* * used only when other than power contacts are to be installed (i,e., shielded, thermocouple, etc.) polarizing position n (normal), a, b, c, d, e. see page a-23. note: to order ms connectors less standard power contacts, purchase order must state "less contacts. cannon kja/kjb mil-dtl-38999 series iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:48 pm page 20
a-21 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change a cannon kja/kjb mil-dtl-38999 series iii connectors wall mount receptacle straight plug grounded d38999/20 r 1 r 2 kja0t z w max. v thread m b thread s t 4 places .520 (13.20) max blue band (indicates rear release contact retention system) tt 4 places red band (fully mated indictaor band) .230 max panel thickness (including mounting hardware) shell size ms shell size code b thread class 2a (plated) m +.000 (.000) -.005 (.130) t +.004 (.100) -.002 (.050) tt +.004 (.100) -.002 (.050) z +.005 (.130) -.010 (.250) metric v thread (plated) w max. s +_.012 (.300) r 1 r 2 9 11 13 15 17 19 21 23 25 a b c d e f g h j .6250-0.1p-0.3l-ts .7500-0.1p-0.3l-ts .8750-0.1p-0.3l-ts 1.0000-0.1p-0.3l-ts 1.1875-0.1p-0.3l-ts 1.2500-0.1p-0.3l-ts 1.3750-0.1p-0.3l-ts 1.5000-0.1p-0.3l-ts 1.6250-0.1p-0.3l-ts .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .790 (20.07) .790 (20.07) .790 (20.07) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) .938 (23.83) 1.031 (26.19) 1.125 (28.58) 1.219 (30.96) 1.312 (33.32) 1.438 (36.53) 1.562 (39.67) 1.688 (42.88) 1.812 (46.02) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .154 (3.91) .154 (3.91) .216 (5.49) .194 (4.93) .194 (4.93) .173 (4.39) .194 (4.93) .194 (4.93) .194 (4.93) .242 (6.15) .242 (6.15) m12x1-6g0.100r m15x1-6g0.100r m18x1-6g0.100r m22x1-6g0.100r m25x1-6g0.100r m28x1-6g0.100r m31x1-6g0.100r m34x1-6g0.100r m37x1-6g0.100r .098 (2.50) .098 (2.50) .098 (2.50) .098 (2.50) .098 (2.50) .098 (2.50) .126 (3.20) .126 (3.20) .126 (3.20) 1.235 (31.36) 1.235 (31.36) 1.235 (31.36) 1.235 (31.36) 1.235 (31.36) 1.235 (31.36) 1.235 (31.36) 1.235 (31.36) 1.235 (31.36) kja6t d38999/26 shell size ms shell size code b +.008 (.200) -.000 (.000) w +.008 (.200) -.004 (.100) d thread class 2b (plated) k max. l max. q dia max. 9 11 13 15 17 19 21 23 25 a b c d e f g h j .724 (18.40) .831 (21.10) 1.000 (25.40) 1.130 (28.70) 1.268 (32.20) 1.374 (34.90) 1.500 (38.10) 1.618 (41.40) 1.744 (44.30) .6250-0.1p-0.3l-ts .7500-0.1p-0.3l-ts .8750-0.1p-0.3l-ts 1.0000-0.1p-0.3l-ts 1.1875-0.1p-0.3l-ts 1.2500-0.1p-0.3l-ts 1.3750-0.1p-0.3l-ts 1.5000-0.1p-0.3l-ts 1.6250-0.1p-0.3l-ts q d thread w l b v thread .185 (4.70) +_ .016 (0.40) blue band (indicates rear release contact retention systems k .244 (6.20)+.012 (0.30) -.000 (0.00) .748 (19.00) .862 (21.90) 1.027 (26.10) 1.153 (29.30) 1.291 (32.80) 1.398 (35.50) 1.524 (38.70) 1.642 (41.70) 1.768 (44.90) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) .859 (21.82) .969 (24.61) 1.141 (28.98) 1.266 (32.16) 1.391 (35.53) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 1.875 (47.62) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) metric v thread (plated) m12x1-6g0.100r m15x1-6g0.100r m18x1-6g0.100r m22x1-6g0.100r m25x1-6g0.100r m28x1-6g0.100r m31x1-6g0.100r m34x1-6g0.100r m37x1-6g0.100r performance specifications-pages a-7, a-8. contacts, sealing plugs, assembly tools - pages a-26, a-32, a-33. contact arrangements - pages a-24, a-25. circular ca_a1-a163.qxd:layout 1 2/9/11 7:48 pm page 21
a-22 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a jam nut receptacle panel cutouts d38999/24 kja7t v thread r thread .520 (13.2) max. .062 (1.57) min./.125 (3.18) max. panel thickness s z a m p b thread s c flat blue band (indicates rear release contact retention system) red band (fully mated indicator band) shell size ms shell size code m +.005 (.130) -.004 (.100) p +.016 (.410) -.004 (.100) metric r thread (plated) s z +.005 (.130) -.040 (.100) c +.004 (.100) -.010 (.250) a +.010 (.250) -.005 (.130) b thread class 2a (plated) metric v thread (plated) 9 11 13 15 17 19 21 23 25 a b c d e f g h j .104 (2.64) .104 (2.64) .104 (2.64) .104 (2.64) .104 (2.64) .135 (3.43) .135 (3.43) .135 (3.43) .135 (3.43) .6250-0.1p-0.3l-ts .7500-0.1p-0.3l-ts .8750-0.1p-0.3l-ts 1.0000-0.1p-0.3l-ts 1.1875-0.1p-0.3l-ts 1.2500-0.1p-0.3l-ts 1.3750-0.1p-0.3l-ts 1.5000-0.1p-0.3l-ts 1.6250-0.1p-0.3l-ts .651 (16.53) .751 (19.07) .938 (23.82) 1.062 (26.97) 1.187 (30.15) 1.312 (33.32) 1.437 (36.50) 1.562 (39.67) 1.687 (42.85) 1.243 (31.57) 1.243 (31.57) 1.243 (31.57) 1.243 (31.57) 1.243 (31.57) 1.243 (31.57) 1.243 (31.57) 1.243 (31.57) 1.243 (31.57) .871 (22.12) .871 (22.12) .878 (22.30) .878 (22.30) .878 (22.30) .878 (22.30) .878 (22.30) .878 (22.30) .878 (22.30) .555 (14.10) .555 (14.10) .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) 1.062 (26.97) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) 1.625 (41.28) 1.812 (46.02) 1.938 (49.23) 2.062 (52.37) 2.188 (55.38) m12x1-6g0.100r m15x1-6g0.100r m18x1-6g0.100r m22x1-6g0.100r m25x1-6g0.100r m28x1-6g0.100r m31x1-6g0.100r m34x1-6g0.100r m37x1-6g0.100r m17x1-6g0.100r m20x1-6g0.100r m25x1-6g0.100r m28x1-6g0.100r m32x1-6g0.100r m35x1-6g0.100r m38x1-6g0.100r m41x1-6g0.100r m44x1-6g0.100r performance specifications-pages a-7, a-8. contacts, sealing plugs, assembly tools - pages a-26, a-32, a-33. contact arrangements - pages a-24, a-25. wall mounted receptacle jam nut receptacle shell size r1 (tp) r2 (tp) t (max.) 9 11 13 15 17 19 21 23 25 .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) .626 (15.90) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.188 (30.18) 1.251 (31.78) 1.376 (34.95) 1.511 (38.38) 1.626 (41.30) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .160 (4.06) .160 (4.06) .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) r1 r2 h t b +.000 (.00) -.010 (.25) .670 (17.02) .771 (19.58) .955 (24.26) 1.085 (27.56) 1.210 (30.73) 1.335 (33.91) 1.460 (37.08) 1.585 (40.26) 1.710 (43.43) a +.010 (.25) -.000 (.00) .700 (17.78) .825 (20.96) 1.010 (25.65) 1.135 (28.83) 1.260 (32.00) 1.385 (35.18) 1.510 (38.35) 1.635 (41.53) 1.760 (44.70) b a h +.010 (.25) -.000 (.00) cannon kja/kjb mil-dtl-38999 series iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:48 pm page 22
a-23 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors c d n a c d n b a b polarizing positions key locations 9 n a b c d e n a b c d e n a b c d e n a b c d e 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 11 13 and 15 17 and 19 21 23 and 25 main keyway main key ar? bsc br? bsc cr? bsc ap? bsc bp? bsc cp? bsc dp? bsc dr? bsc notes 1. all angles are bsc 2. the insert arrangement does not rotate with main key/keyway 3. all minor keys are rotated to provide shell polarization, the master key remains fixed at twelve o'clock position. 4. polarization is different from series i and ii. front face of receptacle (plug opposite). insert arrangement does not rotate with main key-keyway. the master key is rotated to provide shell polar- ization; the minor keys remain fixed. front face of receptacle (plug opposite). insert arrangement does not rotate with main key-keyway. the master key is rotated to provide shell polar- ization; the minor keys remain fixed. plug (front face shown) receptacle (front face shown) series iii series ii series i shell size key & keyway arrangement identifi- cation letter aro or apo bsc bro or bpo bsc cro or cpo bsc dro or dpo bsc shell size normal a b c d shell size normal a b c d angle of rotation (degrees) angle of rotation (degrees) 10o ref 5o ref 9 11 13 15 17 19 21 23 25 95o 95o 95o 95o 95o 95o 95o 95o 95o 77o 81o 75o 74o 77o 77o 77o 80o 80o 67o 63o 61o 65o 65o 65o 69o 69o 123o 127o 129o 125o 125o 125o 121o 121o 113o 109o 115o 116o 113o 113o 113o 110o 110o 8 10 12 14 16 18 20 22 24 100o 100o 100o 100o 100o 100o 100o 100o 100o 82o 86o 80o 79o 82o 82o 82o 85o 85o 72o 68o 66o 70o 70o 70o 74o 74o 128o 132o 134o 130o 130o 130o 126o 126o 118o 114o 120o 121o 118o 118o 118o 115o 115o ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 23
a-24 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a contact arrangements (engaging view pin insert) * socket insert only ** pin insert only (not available in socket insert series i and iii) indicates layouts are available in all shell styles including ms27499, ms27508, kj2e and kj5e ? consult factory ms27505e/kjl5e insert availability series iii series ii series i no. of contacts service ratings 9-98 8-98? 9-98 3 #20 i 9-35 8-35? 9-35 6 #22d m - - 11-4 4 #20 i 11-5 10-5? 11-5 5 #20 i 11-98 10-98? 11-98 6 #20 i - 10-99? 11-99 7 #20 i 11-35 10-35? 11-35 13 #22d m - 12-3 - 3 #16 ii - 12-4? 13-4** 4 #16 i 13-8 12-8? 13-8 8 #20 i 15-35 14-35? 15-35 37 #22d m 15-19 - 15-19 19 #20 i 15-18 14-18? 15-18 18 #20 i 15-15 14-15? 15-15 14 #20,1 #16 i 15-5 14-5? 15-5 5 #16 ii 13-35 12-35? 13-35 22 #22d m 13-98 12-98? 13-98 10 #20 i 15-97 14-97? 15-97 8 #20,4 #16 i 17-6 16-6 17-6 6 #12 i 17-8 16-8? 17-8 8 #16 ii 17-26 16-26? 17-26 26 #20 i 17-35 16-35? 17-35 55 #22d m - 16-99? 17-99** 21 #20,2 #16 i 19-35 18-35? 19-35 66 #22d m 19-32 18-32? 19-32 32 #20 i 19-11 18-11 19-11 11 #16 ii - 18-30 19-30** 29 #20, 1 #16 i - 18-28 19-28** 26 #20,2 #16 i 21-11 - 21-11 11 #12 i 21-16 20-16? 21-16 16 #16 ii 21-35 20-35? 21-35 79 #22d m 21-39 20-39? 21-39 37 #20,2 #16 i 21-41 20-41? 21-41 41- #20 i 23-35 22-35? 23-35 100 #22d m - 22-32 23-32** 32 #20 i 23-21 22-21 23-21 21 #16 ii 21-75 - 21-75* 4 #8 twinax m series iii series ii series i no. of contacts service ratings series iii series ii series i no. of contacts service ratings series iii series ii series i no. of contacts service ratings series iii series ii series i no. of contacts service ratings series iii series ii series i no. of contacts service ratings please consult factory for availability of layouts not shown. _ 16-42? _ 42 #22 m 42 31 21 cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 24
a-25 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors contact arrangements (engaging view pin insert) series iii series ii series i no. of contacts service ratings * socket insert only ** pin insert only (not available in socket insert series i and iii ? indicates layouts are available in all shell styles including ms27499, ms27508, kj2e and kj5e ? consult factory for ms27505e/kjl5e insert availability series iii series ii series i no. of contacts service ratings series iii series ii series i no. of contacts service ratings series iii series ii series i no. of contacts service rating ii ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 25
a-26 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a contacts-pin (series i/ii/iii) contact size cannon part number m39029 military part number color bands 2 1 3 mil-c-39029/58 kjl/kj/kja 1st band (wide) 2nd band (narrow) 3rd band (narrow) 22d 20 16 12 orange orange orange orange blue blue blue blue black orange yellow green 980-0008-878 980-0008-879 980-0008-880 980-0008-881 m39029/58-360 m39029/58-363 m39029/58-364 m39029/58-365 contact size 8 coax 8 twinax 12 coax cannon part number cable accomodations 249-2196-000 249-2196-001 249-2196-002 980-1000-012 980-1000-016 rg-180 rg-174, 179, 316 rg-142 m17/176-00002 rg-174, 179, 316 contacts-socket (series ii) manufacture identification code area - typical all contacts mil-c-39029/57 kj contact size cannon part number m39029 military part number color bands 2 1 3 22d 20 16 12 orange orange orange orange green green green green yellow violet gray white 980-0008-874 980-0008-875 980-0008-876 980-0008-877 m39029/57-354 m39029/57-357 m39029/57-358 m39029/57-359 contacts-socket (series i & iii) mil-c-39029/56 kjl/kja contact size cannon part number m39029 military part number color bands 2 1 3 22d 20 16 12 orange orange orange orange yellow green green green gray brown red orange 980-0008-870 980-0008-871 980-0008-872 980-0008-873 m39029/56-348 m39029/56-351 m39029/56-352 m39029/56-353 contact size 8 coax 8 twinax 12 coax cannon part number cable accomodations 249-2195-000 249-2195-001 249-2195-002 980-1000-013 980-1000-015 rg-180 rg-174, 179, 316 rg-142 m17/176-00002 rg-174, 179, 316 95 ohms 75 ohms 95 ohms 75 ohms cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 26
a-27 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors size 8 twinax sealing bushing 321-1035-000 used with the twinax contact in twinax layouts for sealing cable size m17/176-00002 size 8 coax sealing bushing 321-1034-001 used with the coax contact in twinax layouts for sealing cable size rg-180 (bushing only used with twinax grommet) contact sealing bushings contact sealing bushing sequence into twinax grommet twinax grommet coax grommet ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 27
a-28 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a pc contact extension pc contact extension g (see note 5) pin printed circuit contact extension from rear of connector (max / min) tail dia. .001 ms27466 ms27467 kjl0 / kjl6 ms27656 ms27468 kjl3 / kjl7 ms27505e kjl5e ms27472 ms27474 kj0 / kj7 ms27499e ms27508e kj2e / kj5e ms27513e ms27497 / no ms kj2r / kj3 / kj5r ms27473 ms27484 kj6 / kjg6 d38999/20 kja0 d38999/26 kja6 d38999/24 kja7 (9-17) d38999/24 kja7 (19-25) 030-2097-002 22d 0.020 0.261 0.189 0.244 0.176 0.408 0.376 0.264 0.226 0.408 0.376 0.264 0.226 0.264 0.226 0.262 0.200 0.266 0.194 0.280 0.216 0.258 0.198 030-2097-006 22d 0.020 0.069 n/a 0.052 n/a 0.216 0.184 0.072 0.034 0.216 0.184 0.072 0.034 0.072 0.034 0.070 0.008 0.074 0.002 0.088 0.024 0.066 0.006 030-2097-008 22d 0.020 0.216 0.144 0.199 0.131 0.363 0.331 0.219 0.181 0.363 0.331 0.219 0.181 0.219 0.181 0.217 0.155 0.221 0.149 0.235 0.171 0.213 0.153 030-2097-015 22d 0.020 0.293 0.221 0.276 0.208 0.440 0.408 0.296 0.258 0.440 0.408 0.296 0.258 0.296 0.258 0.294 0.232 0.298 0.226 0.312 0.248 0.290 0.230 030-1997-006 20 0.025 0.166 0.094 0.149 0.081 0.313 0.281 0.169 0.131 0.313 0.281 0.169 0.131 0.169 0.131 0.167 0.105 0.171 0.099 0.185 0.121 0.163 0.103 030-1997-022 20 0.025 0.281 0.209 0.264 0.196 0.428* 0.396* 0.284 0.246 0.428* 0.396* 0.284 0.246 0.284 0.246 0.282 0.220 0.286 0.214 0.300 0.236 0.278 0.218 030-1997-030 20 0.019 0.364 0.292 0.347 0.279 0.511 0.479 0.367 0.329 0.511 0.479 0.367 0.329 0.367 0.329 0.365 0.303 0.369 0.297 0.383 0.319 0.361 0.301 030-1995-023 16 0.062 0.278 0.206 0.261 0.193 0.425 0.393 0.281 0.243 0.425 0.393 0.281 0.243 0.281 0.243 0.279 0.217 0.283 0.211 0.297 0.233 0.275 0.215 030-1995-024 16 0.062 0.118 0.046 0.101 0.033 0.265 0.233 0.121 0.083 0.265 0.233 0.121 0.083 0.121 0.083 0.119 0.057 0.123 0.051 0.137 0.073 0.115 0.055 (kjl5e, kj0/2e/2r/3/5e/5r/6/7, & kjg6) (kjl0/3/6/7 & kja0/6/7) contact size pc contact part number socket (series ii) printed circuit contact extension from rear of connector (max / min) tail dia. .001 ms27472 ms27474 kj0 / kj7 ms27499e ms27508e kj2e / kj5e ms27513e ms27497 / no ms kj2r / kj3 / kj5r ms27473 ms27484 kj6 / kjg6 031-1186-006 22d 0.020 0.179 0.141 0.323 0.291 0.179 0.141 0.179 0.141 031-1186-011 22d 0.020 0.109 0.071 0.253 0.221 0.109 0.071 0.109 0.071 031-1186-013 22d 0.020 0.217 0.179 0.361 0.329 0.217 0.179 0.217 0.179 031-1186-021 22d 0.020 0.262 0.224 0.406 0.374 0.262 0.224 0.262 0.224 031-1124-021 20 0.025 0.247 0.209 0.391* 0.359* 0.247 0.209 0.247 0.209 031-1123-007 16 0.062 0.101 0.063 0.245 0.213 0.101 0.063 0.101 0.063 socket (serie i & iii) printed circuit contact extension from rear of connector (max / min) tail dia. .001 ms27466 ms27467 kjl0 / kjl6 ms27656 ms27468 kjl3 / kjl7 ms27505e kjl5e d38999/20 kja0 d38999/26 kja6 d38999/24 kja7 (9-17) d38999/24 kja7 (19-25) 031-1147-014 22d 0.021 0.244 0.172 0.227 0.159 0.391* 0.359* 0.245 0.183 0.249 0.177 0.263 0.199 0.241 0.181 031-1147-039 22d 0.020 0.168 0.096 0.151 0.083 0.315* 0.283* 0.169 0.107 0.173 0.101 0.187 0.123 0.165 0.105 031-1147-040 22d 0.020 0.438 0.366 0.421 0.353 0.585* 0.553* 0.439 0.377 0.443 0.371 0.457 0.393 0.435 0.375 031-1124-040 20 0.025 0.486 0.414 0.469 0.401 0.633 0.601 0.487 0.425 0.491 0.419 0.505 0.441 0.483 0.423 031-1123-020 16 0.029 0.272 0.200 0.255 0.187 0.419 0.387 0.273 0.211 0.277 0.205 0.291 0.227 0.269 0.209 notes: unless otherwise specified. 1. pc contacts have gold plating over suitable underplate per mil-c-39029 specification. 2. pc contact extensions apply to itt cannon connectors only for all shell sizes. 3. n/a indicates no extension. contact size pc contact part number contact size pc contact part number 4. * indicates pc tail with step extending from rear of connector. 5. g dim. is .031 +/- .016 for kjl5e and .120 +/- .030 (shell sizes 8 thru 22) and .090 +/- .050 (shell size 24) for kj0/2e/2r/3/5e/5r/6/7 & kjg6. 6. for other specific pc contact data, consult itt ec, santa ana, ca, usa. contacts-printed circuit board cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 28
a-29 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a wire sizes and diameters contact size wire size (awg) minimum maximum finished wire outside dimensions 22d 22m* 22* 20 16 12 8 coax 8 twinax 12 coax 28, 26, 24, 22 28, 26, 24 26, 24, 22 24, 22, 20 20, 18, 16 14, 12 rg-180 m17/176-00002 rg174, 179, 316 0.030 0.030 0.034 0.040 0.065 0.097 0.136 0.124 0.094 0.054 0.050 0.060 0.083 0.109 0.142 0.146 0.134 0.102 *for reference only recommended jam nut torque values shell size inch- pounds shell size inch- pounds 8 10 12 14 16 18 20 22 24 46/50 55/60 70/75 80/85 90/95 100/110 110/120 120/130 140/150 30/36 40/46 55/60 70/75 80/85 90/95 100/110 110/120 120/130 9 11 13 15 17 19 21 23 25 series ii series i & iii coupling nut torque values (series i, ii and iii) shell size inch pound inch pound 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 maximum engagement and disengagement 8 8 12 12 16 16 20 20 24 24 28 28 32 32 36 36 36 40 minimum disengagement 2 2 2 2 2 2 4 3 4 3 5 3 6 5 7 5 7 5 cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 29
a-30 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a backshell - type e (straight), series ii only backshell - type f (cable clamp) how to order shell size series ii shell size a b c n series ii cadmium/nickel-clear part number cadmium/nickel-o.d part number anodic non-cond. part number electroless nickel part number finishes b a dia. a dia. max. b dia. max. 8 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 057-0776-000 057-0777-000 057-0778-000 057-0779-000 057-0780-000 057-0781-000 057-0782-000 057-0783-000 057-0784-000 057-0862-000 057-0863-000 057-0864-000 057-0846-000 057-0847-000 057-0848-000 057-0849-000 057-0850-000 057-0851-000 057-0819-000 057-0820-000 057-0821-000 057-0822-000 057-0823-000 057-0824-000 057-0825-000 057-0826-000 057-0827-000 057-0776-002 057-0777-002 057-0778-002 057-0779-002 057-0780-002 057-0781-002 057-0782-002 057-0783-002 057-0784-002 .580 (14.73) .705 (17.91) .830 (21.08) .955 (24.26) 1.080 (27.32) 1.205 (30.61) .330 (33.78) 1.455 (36.96) 1.555 (39.50) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .270 (6.86) how to order (ms version) ms27506 military designation ms27506 type f straight with cable clamp a - cad/nickel (clear) b - cad/nickel (o.d) f - nickel (electroless) series i - 9, 11, 13, 15, 17, 19, 21, 23, 25 series ii - 8, 10, 12, 14, 16, 18, 20, 22, 24 geometry - 2 finish shell size a dapter - a8 2 -- shell size series i series ii shell size series i series ii ms part number cannon part number a cannon cannon cannon ms ms ms b n f finishes a max. n dia. max. x dia. min. y max. x dia. min. 1 a dia. n 1 x x y 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 * ms finish *** cannon finish 8 10 12 14 16 18 20 22 24 27506-*8-2 27506-*10-2 27506-*12-2 27506-*14-2 27506-*16-2 27506-*18-2 27506-*20-2 27506-*22-2 27506-*24-2 057-3005-*** 057-3006-*** 057-3007-*** 057-3008-*** 057-3009-*** 057-3010-*** 057-3011-*** 057-3012-*** 057-3013-*** -012 -011 -012 -010 -012 -013 -011 -015 -013 -013 -012 -013 -011 -013 -014 -013 -016 -014 -015 -014 -015 -013 -015 -016 -015 -018 -017 a a a a a a a a a b b b b b b b b b f f f f f f f f f .508 (14.73) .705 (17.91) .830 (21.08) .955 (24.26) 1.080 (27.43) 1.205 (30.61) 1.330 (33.78) 1.455 (36.96) 1.555 (39.50) .135 (3.43) .198 (5.03) .322 (7.18) .385 (9.78) .510 (12.95) .635 (16.13) .635 (16.13) .760 (19.30) .810 (20.57) .234 (5.94) .297 (7.54) .422 (10.72) .547 (12.89) .609 (15.47) .734 (18.64) .734 (18.64) .922 (23.42) .984 (24.99) .187 (4.75) .187 (4.75) .281 (7.14) .325 (8.26) .356 (9.04) .456 (11.58) .519 (13.18) .519 (13.18) .657 (16.69) .829 (21.06) .891 (22.63) 1.016 (25.81) 1.141 (28.98) 1.203 (30.56) 1.469 (37.31) 1.469 (37.31) 1.656 (42.06) 1.750 (44.45) z. .813 (20.65) .813 (20.65) .813 (20.65) .813 (20.65) .933 (23.70) .933 (23.70) .933 (23.70) .933 (23.70) .893 (22.68) z max. cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 30
a-31 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a military part number cannon part number cannon military cannon military 9 m85049/ 38-9 ** 970-6000-*** -336 n -345 w 11 m85049/ 38-11 ** 970-6000-*** -337 n -346 w 13 m85049/ 38-13 ** 970-6000-*** -338 n -347 w 15 m85049/ 38-15 ** 970-6000-*** -339 n -348 w 17 m85049/ 38-17 ** 970-6000-*** -340 n -349 w 19 m85049/ 38-19 ** 970-6000-*** -341 n -350 w 21 m85049/ 38-21** 970-6000-*** -342 n -351 w 23 m85049/ 38-23 ** 970-6000-*** -343 n -352 w 25 m85049/ 38-25 ** 970-6000-*** -344 n -353 w m85049/ 38 9 w military designator type straight cable clamp 38 shell size series iii 9,11,13,15,17,19,21,23,25 finish electroless nickel n od cadmium over electroless nickel w ** finish *** cannon part no. cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors shell size series iii ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 31
a-32 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a backshell - type p (potting boot) potting boot adapter ring wire sealing plugs how to order (ms version) shell size series ii series ii ms27486 part number cannon part number series i ms27486 - 10 - 1 series i - 9, 11, 13, 15, 17, 19, 21, 23, 25 series ii - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 1 - straight cup note: when ordering the ms version you must specify both ms numbers for the potting boot and the adapter ring. ms designation shell size shell size a dia. max. b dia. max. series i 8 10 12 14 16 18 20 22 24 .598 (15.19) .723 (18.36) .847 (21.51) .969 (24.61) 1.087 (27.61) 1.211 (30.76) 1.336 (33.93) 1.461 (37.11) 1.586 (40.28) .434 (11.02) .548 (13.92) .673 (17.09) .798 (20.27) .899 (22.83) 1.024 (26.01) 1.141 (29.98) 1.274 (32.36) 1.399 (35.53) 9 11 13 15 17 19 21 23 25 a dia. b 8 10 12 14 16 18 20 22 24 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 040-0185-000 040-0169-000 040-0170-000 040-0171-000 040-0172-000 040-0173-000 040-0174-000 040-0175-000 040-0176-000 9 11 13 15 17 19 21 23 25 ** only even numbered shell size is applicable. how to order (ms version) shell size series i series ii ms27485 part number cannon part number cannon cannon cannon ms ms ms f nickel n electroless b cadmium/nickel-o.d a cadmium/nickel clear finishes series i - 9, 11, 13, 15, 17, 19, 21, 23, 25 series ii - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 a - cad/nickel (clear) b - cad/nickel (o.d) f - nickel (electroless) ms finish only even numbered shell size is applicable cannon finish * ** *** note: when ordering the ms version you must specify both ms numbers for the potting boot and the adapter ring. ms27485 - a - 8 miltary designation finish shell size 8 10 12 14 16 18 20 22 24 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 237-0887-*** 237-0874-*** 237-0875-*** 237-0876-*** 237-0877-*** 237-0878-*** 237-0879-*** 237-0880-*** 237-0881-*** -000 -000 -000 -000 -000 -000 -000 -000 -000 -001 -001 -001 -001 -001 -001 -001 -001 -001 -002 -002 -002 -002 -002 -002 -002 -003 -003 b b b b b b b b b f f f f f f f f f a a a a a a a a a 9 11 13 15 17 19 21 23 25 series iii size series i & ii size part number cannon ms27488 color code wire sealing plugs meet ms27488 standards. the plugs are color coded according to size for easy identification. wire sealing plugs may be ordered separately. 22d 20 16 12 22d 20 16 12 225-1013-000 225-0070-000 225-0104-000 225-0105-000 ms27488-22-2 ms27488-20-2 ms27488-16-2 ms27488-12-2 black red green orange cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 32
a-33 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors tools - crimp tools - plastic tools - metal (ms) contact size crimp tool part number locator or turret part number crimp tool part number locator or turret part number crimp tool part number locator or turret part number pin contact series i/ii/iii socket contact series ii socket contact series i & iii m22520/1-01 cbt-530 m22520/2-01 cbt-565 22d or 22m* 22* 20 16 12 m22520/2-01 m22520/2-01 m22520/1-01 m22520/1-01 m22520/1-01 m22520/2-01 m22520/2-01 m22520/1-01 m22520/1-01 m22520/1-01 m22520/2-09 m22520/2-09 m22520/1-04 or th 187 m22520/1-04 or th 187 m22520/1-04 m22520/2-01 m22520/2-01 m22520/1-01 m22520/1-01 m22520/1-01 m22520/2-06 m22520/2-06 m22520/1-04 m22520/1-04 m22520/1-04 m22520/2-07 m22520/2-07 m22520/1-04 m22520/1-04 m22520/1-04 inner conductor crimp tool crimp tool locator rg180 m22520/2-01 995-0002-268 rg 174, 179, 316 m22520/2-01 995-0002-268 rg 142 m22520/2-01 995-0002-268 outer conductor crimp tool crimp tool locator rg180 m22520/5-01 m22520/5-39b rg 174, 179, 316 m22520/5-01 m22520/5-37b rg 142 m22520/5-01 m22520/5-19b * for reference only 8 coax inner conductor crimp tool crimp tool locator rg174, 179, 316 m22520/2-01 m22520/2-34 12 coax outer conductor crimp tool crimp tool locator rg174, 179, 316 m22520/31-01 m22520/31-02 crimp tool crimp tool locator center contact m22520/2-01 k709 intermediate contact m22520/5-01 y631 die closure b outer contact m22520/5-01 y631 die closure a 8 twinax contact size cannon description cannon part number m81969 part number insertion color tip extraction color tip superseded military part number 22d 22m* 20 16 12 8 coax/twinax 12 coax ciet-22d-01 ciet-22d-01 ciet-20-10 ciet-16-03 ciet-12-04 cet8-t ciet-12-04 274-7048-000 274-7048-000 274-7001-000 274-7002-000 274-7003-000 323-7004-001 274-7003-000 m81969/14-01 m81969/14-01 m81969/14-10 m81969/14-03 m81969/14-04 ? m81969/14-04 ms27534-22d ms27534-22d ms27534-20 ms27534-16 ms27534-12 ? m527534-12 green green red blue yellow ? yellow white white orange white white ? white insertion tool not required for size 8 insertion insertion extraction extraction no.1 no.2 contact size ms27495 part number itt cannon part number color band ms27495 part number itt cannon part number color band 22d or 22m* 22* 20 16 band no. 1 indicates tool size. band no. 2 indicates removal tool. for reference only * ms27495 a22m ms27495 a22 ms27495 a20 ms27495 a16 995-0001-718 995-0001-720 995-0001-716 995-0001-732 995-0001-719 995-0001-721 995-0001-717 995-0001-731 black brown red blue white white white white ms27495 r22m ms27495 r22 ms27495 r20 ms27495 r16 black brown red blue insertion/extraction ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 33
a-34 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors wire stripping wire size a 22d or 22m* 20 16 12 * for reference only a .125 (3.18) .188 (4.77) .188 (4.77) .188 (4.77) strip insulation from end of wire to be crimped. (see table for proper stripping dimensions.) do not cut or damage wire strands. visual inspection hole 1. insert stripped wire into contact crimp pot. wire must be visible thru inspection hole. 3. release crimped contact and wire from tool. be certain the wire is visible thru inspection hole in contact. 2. using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. insert contact and wire into locator. squeeze tool handles firmly and completely to insure a proper crimp. the tool will not release unless the crimp indentors in the tool head have been fully actuated. contact insertion contact extraction 3. press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. a slight click may be heard as metal retaining tines snap into place behind contact shoulder. 2. using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip butts up against the contact shoulder. 1. remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. 1. remove hardware from plug or receptacle and slide hardware back along wire bundle. 2. using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. 3. insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. 6. reassemble plug or receptacle. 5. fill any empty wire cavities with wire sealing plugs, and 4. hold wire firmly in tool and extract wired contact and tool. repeat operation for all contacts to be extracted. 5. after all contacts are inserted, fill any empty cavities with wire sealing plugs, ressemble plug or receptacle hardware. 4. remove tool and pull back lightly on wire to make sure contact is properly seated. repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. assembly instructions contact crimping ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 34
a-35 www.ittcannon.com dimensions shown in inches (mm) specifications and dimensions subject to change circular a cannon kjl/kj/kja/kjb mil-dtl-38999 series i, ii, iii connectors mil-dtl-38999 specifications after preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained a t full load for 5-10 sec- onds. no damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more than 0.012 inch under the given load. failure to meet these requirements shall be cause for rejection. the following excerpts are some of the parameter requirements of the mil-dtl-3899 specification. for qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary.the torques required t o couple and uncouple mating connector halves shall fall within the limits specifications as follows: connector halves shall be mated and unmated 250 times for series ii with ground fingers and 500 times for series i and iii at a rate not exceeding 300 cycles per hour. the test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal servic e. failure to complete this test because of mechanical malfunction shall be cause for rejection. an insulation resistance test shall be performed on unmated connectors in accordance with mil-std-202, method 302, test conditi on b. measurement shall be made between three pairs of adjacent contacts and the shell. failure to meet the minimum requirement of 50,000 megohms for classes e, p, f, r, and t shall be cause for rejection. wired, mated connectors shall be subjected to the vibration test of mil-std-202, method 214, test condition ii, except that the duration shall be one hour in each plane. receptacles shall be mounted on the vibration fixture by normal means. all contacts shall be wired in a series c ircuit and 100-500 millamperes of current shall be allowed to flow through the series circuit during vibration. suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. the wire bundle shall be damped to the nonvibrating points at least 8 inches from the rear of the connector. current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. wired mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. the pulse shall be approximate half sine wave of 300g 15% magnitude with a duration of 3 1 milliseconds. receptacles shall be mounted on a shock fixture by normal means. all contacts shall be wired in a series circuit and 100-150 ma. of current shall flow through the series circuit during shock. suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. the wire bundle shall be clamped to fixed points at feast 8 inches from the rear of the connector, current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosen- ing of parts shall be cause for rejection. mated connectors shall be placed in a container of water at approximately 20oc and placed in an altitude chamber. all wire ends shall be located within the chamber and exposed to the chamber atmosphere, but not submerged. the exposed wire ends shall not be sealed. a quantity of salt, 5 percent by weight, shall be added to make the water conductive. the chamber pressure shall then be reduced to approximately one inch of mercury and maintained for thirty minutes. the chamber pressure shall then be slowly returned to atmospheric. this shall be considered one cycle. two additional cycles shall be performed. at the end of the last cycle, while the mated connectors are still submerged, the insulation resistance test (room temperature) , and the high potential test (sea level voltages) shall be performed upon the same circuits. failure to meet an insulation resistance minimum of 2,000 megohms or any evidence of dielec- tric breakdown or -flashover shall be cause for rejection. unmated connectors shall be immersed fully in the applicable fluid specified below for 20 hours. after removal from the fluid, each connector shall remain for one hour in free air at room temperature. a.) jet fuel jp-4 to mil-j-5624 b.) aircraft lubricating oil to mil-l-9236 unmated connectors and individual contact samples shall be subjected to the soft spray of mil-std-202, method 101, test condition 8 (tin plated, class y receptacles-24 hours). immediately after exposure, the surfaces of the specimens shall be thoroughly washed in tap water and dr ied in a circulatory oven at a temperature of 38 3oc (100of) for a period of approximately 12 hours. any exposure of basis metal as a result of this test, shall be cause for rejection. (series i and 11, finish b; series iii, class w). the wired assembled plugs and receptacles shall be mated and unmated 50 cycles at a rate of 300 cycles per hour maximum. the mating and unmating shall be accomplished so that the plug and receptacle are completely separated during each cycle. the connec- tors shall then be subjected to the salt spray test in accordance with method 1001 of mil-std- 1344. the connectors shall be tested for 452 hours mated followed by 48 hours unmated. after the salt spray exposure the remaining number of durability cycles specified in 4.7.7 shall be completed. unmated receptacles shall be subjected to 10 cycles of thermal shock in the following manner: the receptacle shall be suspended for 10 + 1 - 0 minutes in the center of a cold water both with a volume of approximately one cubic foot. no dimension of the bath shall be less than 10 inches. the water temperature shall not exceed 4oc (39.20of) the receptacle shall be suspended for 10 1 - 0 minutes in the center of a hot water bath with a volume of approximately one cubic foot. no dimension of the bath shall be less than 10 inches. the water temperature shall be not less than 94oc (201of). the time of transfer from one bath to the other shall not exceed 5 seconds. at the end of the tenth cycle, the receptacle shall have the excess moisture shak- en off and shall then be dried in a forced air oven at 665?c for 15 1 minutes. any evidence of damage resulting from this test shall be cause for rejection. contact retention 4 5 19 te s t description paragraph reference requirements coupling torque 4 5 6 durability 4 5 7 insulation resistance 4 5 9 vibration 4 5 22 shock 4 5 23 thermal shock 4 5 4 altitude immersion 4 5 8 solvent immersion 4 5 29 corrosion 4 5 12 dynamic salt spray 4 5 12 2 temperature durability 4 5 33 step a step b contact size 22m* 22d 22* 20 18 loads in pounds 10% 10 10 10 15 25 to r q u e shell size max. min. 8/9 8 2 10/11 12 2 12 16 2 13 16 2 to r q u e shell size max. min. 14 20 4 15 20 3 16 24 4 17 24 3 to r q u e shell size max. min. 18 28 5 19 28 3 20 32 6 21 32 5 to r q u e shell size max. min. 22 36 7 23 36 5 24 36 7 25 40 5 wired rated connectors shall be subjected to the indicated anbient temperature for a period of 1,000 hours series i and ii (finish a) 150 (302o f) series i and ii (finish b) 175 (347o f) series iii (class w) 175 (347 o f) all other finishes 200 (392o f) +3 o -0 oc +3 o -0 oc +3 o -0 oc +3 o -0 oc * for reference only ca_a1-a163.qxd:layout 1 2/9/11 7:49 pm page 35

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